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ZÁLESÍ a.s. Luhačovice, Plant Plasty, Injection Moulding, Tool shop | Plastics injection

Plant PLASTY

Plastics injection

Main manufacturing range:

  • manufacture of plastic components for automotive, electrotechnical and packaging industry
  • manufacture of technical mouldings
  • manufacture of tube and bottle caps
  • manufacture of caps for cosmetics packaging
  • assembling, final finishing operation, completion and packaging
  • ultrasonic welding of injected plastic parts

Processed materials
All basic technical and consumer plastics: HDPE, LDPE, LLDPE, PP, PS, SAN, ABS, TPE, TPU, PMMA, POM, PA 6, PA 6.6, PA 11, PA 12, PBT, PC and others.
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Technological equipment:

  • 24 injection moulding machines with closing power 35 – 400 tons (350 – 4000 kN) from Engel, Battenfeld and Mitsubishi
  • Heating equipment from Tool-Temp, Piovan, GWK a Wittmann
  • Hot running regulators from Hasco, Feller, PSG, Synventive etc.
  • Dry air driers from Motan, Moretto, TTW and so on
  • System of vacuum raw material transportation from Motan
  • Equipped by separating belt conveyers for transportation and recycling of sprue waste, screw-running machinery and other handling facilities
  • Fully automatical by robots equipped work stations using In-Mould-Labeling (IML) and Overmold (OVM) technologies.

Technical parameters:

Weight of injected plastic parts from 0,04 g to 1 kg
Closing power from 35 to 4.000 kN
Max. weight of tool 3.200 kg
Max. dimensions of tool 1300 x 1080 x 900 mm

List of injection moulding machines:

Type of machine
 closing
power [t]		 producer quantity
ENGEL ES 2550/400 HL including robot ERC
with ENGEL In-Mould-Labeling technology applied		 400 Engel 1x
ENGEL VC 3550/400 Power including manipulator ER-HLI 81 400 Engel 1x
TM 2700/1330 270 Battenfeld 1x
ENGEL VC 1350/220 Tech 220 Engel 1x
ENGEL 650/150 Tech 150 Engel 1x
BA 1500/1000 CDC 150 Battenfeld 1x
BK:T 1500/630 150 Battenfeld 1x
MITSUBISHI 130 MetIII (electrical) 130 Mitsubishi 1x
TM  130/525 130 Battenfeld 1x
BA 1300/400 CDC 130 Battenfeld 1x
ENGEL VC 330/120 Tech
including sprue waste unloader ER-USP 5 EP4		 120 Engel 1x
ENGEL VC 500/120 Tech
including sprue waste unloader ER-USP 5 EP4		 120 Engel 1x
BA 1000/315 CDC 100 Battenfeld 3x
BA 1000/500 T 100 Battenfeld 1x
BA 1000/525 TM 100 Bettenfeld 1x
TM 1000/525 100 Battenfeld 1x
BA 950/500 CD PLUS 95 Battenfeld 1x
BA 950/500 CDK 95 Battenfeld 1x
ENGEL VC 80/50 Tech including robot ERC 23F
with ENGEL Overmold technology applied		 80 Engel 1x
HM 60/210 E 60 Battenfeld 1x
BA 500/200 T 50 Battenfeld 1x
PLUS 350/75 35 Battenfeld 1x