Division PLASTICS & TOOLS – plastics injection, tool shop

plasty.zalesi.cz

Plastics injection

Main manufacturing range

  • manufacture of plastic components for automotive, electrotechnical and packaging industry
  • manufacture of technical mouldings
  • manufacture of injected plastic parts with specialization for business of cosmetic and food packaging
  • assembling, final finishing operation, completion and packaging
  • ultrasonic welding of injected plastic parts

Processed materials
All basic technical and consumer plastics: HDPE, LDPE, LLDPE, PP, PS, SAN, ABS, TPE, TPU, PMMA, POM, PA 6, PA 6.6, PA 11, PA 12, PBT, PC and others.

Technological equipment

  • 44 injection moulding machines with closing power 35 – 700 tons (350 – 7.000 kN) from Engel, Battenfeld and Mitsubishi
  • Heating equipment from Tool-Temp, Piovan, GWK a Wittmann
  • Hot running regulators from Hasco, Feller, PSG, Synventive etc.
  • Dry air driers from Motan, Moretto, TTW and so on
  • System of vacuum raw material transportation from Motan
  • Equipped by separating belt conveyers for transportation and recycling of sprue waste, screw-running machinery and other handling facilities
  • Fully automatical by robots equipped work stations using In-Mould-Labeling (IML), Overmold (OVM) technologies and 2K injection.

Technical parameters

Weight of injected plastic partsfrom 3 g to 1,8 kg
Closing powerfrom 500 to 7.000 kN
Max. weight of tool11.000 kg
Max. dimensions of tool1.300 mm x 1.080 mm x 900 mm

List of injection moulding machines

Type of machineClosing power
[t]
ProducerQuantity
ENGEL Duo 3550/700 PICO
including robot Viper 40RC200
700Engel1
ENGEL VC 2460/400
including robot Viper 60
500Engel1
ENGEL DUO 3550/700 PICO
including robot Viper 40RC201
300Engel1
ENGEL VC 2460/400
including robot Viper 60
400Engel1
ENGEL VC 3550/400 Power
including robot Wittmann W831
400Engel1
ENGEL DUO 2550/400
including robot Viper 12
400Engel1
ENGEL ES 2550/400 HL
including robot ERC
and ENGEL IML technology applied
400Engel1
BA Smart Power 350/1330
including robot Wittmann W831
350Battenfeld2
BA Smart Power 300/1330
including robot Wittmann W831
300Battenfeld1
ENGEL VC 2460/300
including robot Viper 12
300Engel1
ENGEL VC 1800/300 Tech
including robot ERC 23F
300Engel1
ENGEL VC 1800/300 Tech
including robot Viper 20EP8
300Engel1
ENGEL VC 1800/300 Tech
including robot Viper 12
300Engel1
BA 300/1000H/60V HM
including 6 axis robot KUKA KR6
and BATTENFELD 2K technology applied
300Battenfeld1
BA 300/330
including robot Wittmann W818
300Battenfeld1
EM 260 SPV-2
including robot Wittmann W818
260Chen Hsong1
BA Smart Power 240/1000
including robot Wittmann W818
240Battenfeld1
ENGEL VC 1350/220 Tech including robot Viper 12220Engel1
ENGEL VC 860H/200
with ENGEL 2K technology applied
220Engel1
ENGEL VC 650H/80V/220 Combi
including 6 axis robot KUKA KR6, camera screen
and ENGEL 2K technology applied
220Engel1
ENGEL VC 750/220 Tech
including robot Viper 12
220Engel1
BA 210/750
including robot Wittmann W818
210Battenfeld1
BA Smart Power 180/1000
including robot Wittmann W818
180Battenfeld1
EM 180 SPV/2180Chen Hsong1
ENGEL VC 330H/80V/160 Combi
with ENGEL 2K technology applied
160Engel1
ENGEL 650/150 Tech150Engel1
BA 1500/1000 CDC150Battenfeld1
MITSUBISHI 130 Metill (EL)130Mitsubishi1
BA 130/525 TM130Battenfeld1
BA 1300/400 CDC130Battenfeld1
ENGEL VC 500/120 SPEX
including robot Viper 60
120Engel1
ENGEL VC 500/120 Tech
including picker ER – USP 5 EP4
120Engel1
ENGEL VC 500/120 Tech
including robot Viper 20
120Engel1
ENGEL VC 330/120 Tech
including robot Wittmann W818
120Engel1
ENGEL VC 330/120 Tech
including picker ER – USP 5 EP4
120Engel1
ENGEL VC 330H/200V/120 Combi
including robot ERC 13/1-e
and ENGEL 2K technology applied
120Engel1
BA HM 110/525 including robot Wittmann 818110Battenfeld1
BA EcoPower 110/350 H (EL) including robot Wittmann W811110Battenfeld1
BA 1000/525 TM including inlet picker100Battenfeld1
ENGEL E-MAX 200/100 (EL)
including picker ER – USP 5 EP4
100Engel1
EM 80 SPV/2
including robot Wittmann W811
80Chen Hsong1
BA 60/210 E HM including inlet picker60Battenfeld1
ENGEL VC 80/50 Tech including robot ERC 23F and ENGEL OVM technology applied50Engel1
TOTAL No. of machines44

IML = technologie In Mould Labeling
OVM = technologie Overmoulding
2K = technologie Two Plastics Injection
EL = elektrický vstřikovací stroj