Division PLASTICS & TOOLS – plastics injection, tool shop

plasty.zalesi.cz

Plastics injection

Main manufacturing range

  • manufacture of plastic components for automotive, electrotechnical and packaging industry
  • manufacture of technical mouldings
  • manufacture of injected plastic parts with specialization for business of cosmetic and food packaging
  • assembling, final finishing operation, completion and packaging
  • ultrasonic welding of injected plastic parts

Processed materials
All basic technical and consumer plastics: HDPE, LDPE, LLDPE, PP, PS, SAN, ABS, TPE, TPU, PMMA, POM, PA 6, PA 6.6, PA 11, PA 12, PBT, PC and others.

Technological equipment

  • 46 injection moulding machines with closing power 50 – 1.400 tons (500 – 14.000 kN) from Engel, Wittmann-Battenfeld and Mitsubishi
  • Heating equipment from Tool-Temp, Piovan, GWK a Wittmann
  • Hot running regulators from Hasco, Feller, PSG, Synventive etc.
  • Dry air driers from Motan, Moretto, TTW and so on
  • System of vacuum raw material transportation from Motan and Moretto
  • Equipped by separating belt conveyers for transportation and recycling of sprue waste, screw-running machinery and other handling facilities
  • Fully automatical by robots equipped work stations using In-Mould-Labeling (IML), Overmold (OVM) technologies and 2K injection.

Technical parameters

Weight of injected plastic partsfrom 3 g to 6 kg
Closing powerfrom 500 to 14.000 kN
Max. weight of tool21.000 kg
Max. dimensions of tool1.470 mm x 1.960 mm x 1.400 mm

List of injection moulding machines

Type of machineClosing power
[t]		ProducerQuantity
ENGEL WINTEC t-win 14000-11000 EU
including robot Viper 40RC300		1.400Engel1
ENGEL WINTEC t-win 10500-11000 EU
including robot Viper 40RC300		1.050Engel1
ENGEL Duo 3550/700 PICO
including robot Viper 40RC200		700Engel1
ENGEL VC 2460/400
including robot Viper 60		500Engel1
ENGEL DUO 3550/700 PICO
including robot Viper 40RC201		300Engel1
ENGEL VC 2460/400
including robot Viper 60		400Engel1
ENGEL VC 3550/400 Power
including robot Wittmann W831		400Engel1
ENGEL DUO 2550/400
including robot Viper 12		400Engel1
ENGEL ES 2550/400 HL
including robot ERC
and ENGEL IML technology applied		400Engel1
BA Smart Power 350/1330
including robot Wittmann W831		350Battenfeld2
BA Smart Power 300/1330
including robot Wittmann W831		300Battenfeld1
ENGEL VC 2460/300
including robot Viper 12		300Engel1
ENGEL VC 1800/300 Tech
including robot ERC 23F		300Engel1
ENGEL VC 1800/300 Tech
including robot Viper 20EP8		300Engel1
ENGEL VC 1800/300 Tech
including robot Viper 12		300Engel1
BA 300/1000H/60V HM
including 6 axis robot KUKA KR6
and BATTENFELD 2K technology applied		300Battenfeld1
BA 300/330
including robot Wittmann W818		300Battenfeld1
EM 260 SPV-2
including robot Wittmann W818		260Chen Hsong1
BA ECO Power 240/1130
including robot Wittmann W921		240Battenfeld1
BA Smart Power 240/1000
including robot Wittmann W818		240Battenfeld1
BA ECO Power 240/750
including robot Wittmann W921		240Battenfeld1
ENGEL VC 1350/220 Tech including robot Viper 12220Engel1
ENGEL VC 860H/200
with ENGEL 2K technology applied		220Engel1
ENGEL VC 650H/80V/220 Combi
including 6 axis robot KUKA KR6, camera screen
and ENGEL 2K technology applied		220Engel1
ENGEL VC 750/220 Tech
including robot Viper 12		220Engel1
BA 210/750
including robot Wittmann W818		210Battenfeld1
BA Smart Power 180/1000
including robot Wittmann W818		180Battenfeld1
EM 180 SPV/2180Chen Hsong1
ENGEL VC 330H/80V/160 Combi
with ENGEL 2K technology applied		160Engel1
ENGEL 650/150 Tech150Engel1
MITSUBISHI 130 Metill (EL)130Mitsubishi1
BA 130/525 TM130Battenfeld1
ENGEL VC 500/120 SPEX
including robot Viper 60		120Engel1
ENGEL VC 500/120 Tech
including picker ER – USP 5 EP4		120Engel1
ENGEL VC 500/120 Tech
including robot Viper 20		120Engel1
ENGEL VC 330/120 Tech
including robot Wittmann W818		120Engel1
ENGEL VC 330/120 Tech
including picker ER – USP 5 EP4		120Engel1
ENGEL VC 330H/200V/120 Combi
including robot ERC 13/1-e
and ENGEL 2K technology applied		120Engel1
BA HM 110/525 including robot Wittmann 818110Battenfeld1
BA EcoPower 110/350 H (EL) including robot Wittmann W811110Battenfeld1
ENGEL E-MAX 200/100 (EL)
including picker ER – USP 5 EP4		100Engel1
EM 80 SPV/2
including robot Wittmann W811		80Chen Hsong1
BA 60/210 E HM including inlet picker60Battenfeld1
ENGEL VC 80/50 Tech including robot ERC 23F and ENGEL OVM technology applied50Engel1
TOTAL No. of machines45

IML = In Mould Labeling techonolgy
OVM = Overmoulding technology
2K = Two Plastics Injection technology
EL = electric injection machine